Flash Butt Welding Machine for welding of saws and wires Chaika FBWM

Chaika FBWM-60

Flash butt welding machine for welding of the band saws, knives, wires and blades

Chaika FBWM-60 is a flash butt welding machine developed in Ukraine and has continued to develop since 2004. It uses unique developments for long life and high repeatability of results. The clamps are created from high-hardness copper alloy for very long usage (we know machines with 15 years of daily usage). The welding machine is designed for working in remote areas that are difficult to reach, so the construction is optimised for service by a customer workshop. We always spoke with customers and improved functionality based on their requests. Using a microcontroller allows the customer to update firmware on the spot.
Fully electronic control
No pneumatic and no hydraulic - electronic control of the welding process.
Configurable welding time, acceleration, upset, heat treatment and other tuning parameters for precise welding in 50 presets.
Easy to operate
Step-by-step instructions on the display give the opportunity to start working for the operator with a minimum qualification.
Thermal treatment
In automatic mode, the use of a pyrometer to control the process of thermal treatment with 3 stages.
In manual mode, the operator controls the temperature and time of thermal treatment, and the welding machine can be used without a pyrometer.
Support & Service
Free staff training in our office;
Free online support;
Free online support for your local repair shop;
Service & repair in our office or in the customer's office. Specific parts are minimised in this welding machine.
Saw width
From 3 to 60 mm
Saw thickness
From 0.4 to 1.6 mm
Saw band applicable
High carbon still band saw;
Bimetal band saw;
Saw blades for wood, metal, meat, bread, soft and hard materials.
Power supply
AC 400 V
7.5 kWA
50 Hz
Stress rainfall
1100 N
Dimensions & Weight
500x410x370 (main base)
500x410x1370 (with saw support)
700x520x540 (packing box)
Weight 85 kg
Welding voltage
2.8-3.4 V
Voltage switch allows high-quality welding in the wide voltage range of the grid
Easy to switch to another saw
1. Select the saw name in the main menu;
2. Set the saw thickness on the clamps;
3. Select "Prepare for welding";
4. Install a saw band in the clamps;
5. Run welding. Automatic quality control;
6. Switch to the thermal treatment and run it;
7. Band saw are welded!
Cooling
Water cooling system for clamps cooling. The pump is included, you need to add only a 10-30L water tank
Statistics over the Internet
Wi-Fi module allows to send the results of each welding to the web server to track every welding
Multi-Language User Menu
🇺🇦 Ukrainian
🇺🇸 English
🇩🇪 German
🇱🇹 Lithuanian
Russian
And we can add yours!
Firmware update
The welding machine has a USB port, which allows the customer to update the firmware on the spot. It needs a PC, a USB cable and software for the update.
Easy maintenance
Most of the services you can do in your town.
We use the common details for most parts for easy maintenance.
Worldwide recognition
You can find our welding machines not only in Ukraine, but also all over the world. Ukraine, Poland, Lithuania, Georgia, Kazakhstan, Serbia, New Zealand and others.

Different design and different places

Chaika FBWM-60 Saw band welding machine. Orange colour. In the work Step-by-step prompts
The machine has a multilingual interface and step-by-step prompts, which allow users to quickly start working for the new users.
Chaika FBWM-60 Saw band welding machine. Orange colour Compact design
Display located inside the main block. Minimalistic design.
Chaika FBWM-60 Saw band welding machine. Black&Orange colour Branding
Some customers ask for different colours and branding. Black and Orange.
Chaika FBWM-60 Saw band welding machine. Blue colour Branding & safety
Some customers ask for different colours and branding. Blue colour.
Chaika FBWM-60 Saw band welding machine. Stop button for safety STOP button
Optional STOP button for the safety
Chaika FBWM-60 Saw band welding machine. Result of the welding Small and large band saw
Welded seam samples for 35x1.0 mm, 3x0.5 mm, 10x0.6 mm and 20x0.9 mm band saws.
Chaika FBWM-60 Saw band welding machine. Orange colour. In the work In the work
FBWM-60. Photo from our customer

Prepare and welding

Welding is easy

3 mm band saw welding

Do You have any questions?

Are you interested in how to buy?
How do we deliver to you?
How to train your staff?
How can I remotely see how the machine works before I buy it?
What do you need for service in your city?
We will answer these and other questions by email or video call!
Also, you can read the FAQ about international shipment on the contacts page.
Feel free to info@ukrchaika.com.ua.

© 2005-2025 Chaika
📧 info@ukrchaika.com.ua 📞 +380503806402
We continue to operate in Kyiv despite the war in Ukraine!